Produced single-purpose machines, modernizations, repairs, modifications
Here you can find several realized single-purpose machines. Our job is above all planning, production and realization of electronic parts, programming PLC.
We also carry out modernization of obsolete mechanical devices. They are usually driven by relay logic, which is already over-serving. Modernization of the control part adds new usable properties and saves from investment to a new machine.
We put maximum emphasis on reliability, which we successfully achieve by using the best foreign and domestic components.
You can look into the demo of electro-documentation in the download section, so you can make your own opinion about quality of our work.
Automatic machine for production of handles to paint rollers
Manufactured for Wöhler Bohemia s.r.o.
Single-purpose machine for production of handles to paint rollers. Basic components are two driven axes (linear and rotary), hydraulic aggregate and pneumatic elements.
Some of the technical data:| total wattage | 13,8 kW |
|---|---|
| control system | Siemens S7-200 CPU226 |
| visualization | Siemens OP7 |
| inputs and outputs | 64/40 |
| servo control | Lenze EVS 9325EP |
| drive of the linear axis | Lenze synchronic servo-engine 3,2kW |
| drive of the rotary axis | Lenze synchronic servo-engine 5,6kW |
| communication | RS485 |
Punching machine TD-50, reconstruction of the electrical part of the machine
Manufactured for Korado a.s.
Single-purpose machine designed for production of one part of tubular heating bodies - radiators from Koralux series. This machine was built in 1995. Basic components of this machine are one driven axis, hydraulic aggregate and three hydraulic cylinders. The machine was controled by industrial PC, the axis was driven by stepping engine.
Main reasons for complete modernization of the electronic part of the machine:- increase output by 100%
- assurance of perforation precision
- increase security
- increase reliability
- better comfort for personel
- better availability of spare parts (usage of elements commonly used by Korado company in other machines)
| total wattage | 6,5 kW |
|---|---|
| control system | Siemens S7-300 CPU315 |
| vizualization | Siemens OP7 |
| inputs and outputs | 32/16 |
| servo control | Lenze EVS 9323EP |
| axis drive | Lenze synchronic servo-engine 1,8kW |
| communication | Profibus DP |
Automatic welder
Manufactured for Schäfer Sudex s.r.o.
Single-purpose machine designed for welding of collars on beer kegs. The base components are one driven axis and hydraulic aggregate. The machine controls positioning of the beer keg and welding currents on the basis of its programming.
Some of the technical data:| total wattage | 20,5 kW |
|---|---|
| control system | Siemens S7-200 CPU224 |
| vizualization | Siemens OP7 |
| inputs and outputs | 32/26 |
| frequency converter | Nord SK 370/1 FCT |
| axis drive | Nord asynchronic servo-engine 120W |
Bottles orientation
Manufactured for Vondra a Vondra s.r.o.
Simple single-purpose machine, which is designed to orientate bottles from the vibration feeder and when needed fill up the conveyer, which transports the bottles to the next machine.
Some of the technical data:| total wattage | 600 W |
|---|---|
| control system | Siemens LOGO |
| inputs and outputs | 16/12 |
Wire dicing and straightening machine DRD-8
Manufactured for Komfi Litomyšl a.s.
Single-purpose machine designed for dicing and straightening wires ø2-8mm. The machine was upgraded with another part which manages shaping and manipulation of the wire.
Some of the technical data:| total wattage | 12 kW |
|---|---|
| control system | Siemens S7-200 CPU226 |
| vizualizatión | Siemens OP7 |
| inputs and outputs | 56/48 |
| servo control | Lenze EVS 9325EP |
| axis drive | Lenze synchronic servo-engine 6,4kW |
| communication | RS485 |
Capacitor leads modification
Manufactured for Komfi s.r.o.
Single-purpose machine designed for modification of capacitor leads. Capacitors with axial wire leads are moved from the stack with the stepping engine into the machine, where the length of leads is modified. After that, the spaghetti insulation is put on the leads.
Some of the technical data:| total wattage | 150 W |
|---|---|
| control system | Siemens S7-200 CPU224 |
| vizualization | Siemens TD200 |
| inputs and outputs | 10/8 |
| axis drive | stepping engines |
Spring winding machine
Manufactured for Komfi Litomyšl a.s.
Single-purpose machine designed for winding of double springs made of ø6-12mm wire. Basic components of the machine are one driven rotary axis and pneumatic elements.
Some of the technical data:| total wattage | 10 kW |
|---|---|
| control system | Siemens S7-200 CPU226 |
| vizualization | Siemens OP7 |
| inputs and outputs | 24/16 |
| servo control | Rexroth DKC01.3.-200-7-FW |
| axis drive | Rexroth synchronic servo-engine 10kW |
| communication | RS485 |
Razor blades completation
Manufactured for Czech Blades s.r.o.
Single-purpose machine, which is designed to stamp an aluminium belt on one side of the razor blade and the fill the blades into boxes. Basic components of the machine are three driven axis and 12 pneumatic valves.
Some of the technical data:| total wattage | 10 kW |
|---|---|
| control system | Siemens S7-200 CPU226 |
| vizualization | Siemens OP7 |
| inputs and outputs | 56/48 |
| servor controls | Berger Lahr TLC432F |
| axis drive | Berger Lahr synchronic servo-engine 0,6kW |
| communication | RS485 |