Single-purpose machines, production and modernization of single-purpose machines

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Produced single-purpose machines, modernizations, repairs, modifications

Here you can find several realized single-purpose machines. Our job is above all planning, production and realization of electronic parts, programming PLC.

We also carry out modernization of obsolete mechanical devices. They are usually driven by relay logic, which is already over-serving. Modernization of the control part adds new usable properties and saves from investment to a new machine.

We put maximum emphasis on reliability, which we successfully achieve by using the best foreign and domestic components.

You can look into the demo of electro-documentation in the download section, so you can make your own opinion about quality of our work.

Automatic machine for production of handles to paint rollers

Manufactured for Wöhler Bohemia s.r.o.

Single-purpose machine for production of handles to paint rollers. Basic components are two driven axes (linear and rotary), hydraulic aggregate and pneumatic elements.

Some of the technical data:
total wattage13,8 kW
control systemSiemens S7-200 CPU226
visualizationSiemens OP7
inputs and outputs64/40
servo controlLenze EVS 9325EP
drive of the linear axisLenze synchronic servo-engine 3,2kW
drive of the rotary axisLenze synchronic servo-engine 5,6kW
communicationRS485

Punching machine TD-50, reconstruction of the electrical part of the machine

Manufactured for Korado a.s.

Single-purpose machine designed for production of one part of tubular heating bodies - radiators from Koralux series. This machine was built in 1995. Basic components of this machine are one driven axis, hydraulic aggregate and three hydraulic cylinders. The machine was controled by industrial PC, the axis was driven by stepping engine.

Main reasons for complete modernization of the electronic part of the machine:
  • increase output by 100%
  • assurance of perforation precision
  • increase security
  • increase reliability
  • better comfort for personel
  • better availability of spare parts (usage of elements commonly used by Korado company in other machines)
Some of the technical data:
total wattage6,5 kW
control systemSiemens S7-300 CPU315
vizualizationSiemens OP7
inputs and outputs32/16
servo controlLenze EVS 9323EP
axis driveLenze synchronic servo-engine 1,8kW
communicationProfibus DP

Automatic welder

Manufactured for Schäfer Sudex s.r.o.

Single-purpose machine designed for welding of collars on beer kegs. The base components are one driven axis and hydraulic aggregate. The machine controls positioning of the beer keg and welding currents on the basis of its programming.

Some of the technical data:
total wattage20,5 kW
control systemSiemens S7-200 CPU224
vizualizationSiemens OP7
inputs and outputs32/26
frequency converterNord SK 370/1 FCT
axis driveNord asynchronic servo-engine 120W

Bottles orientation

Manufactured for Vondra a Vondra s.r.o.

Simple single-purpose machine, which is designed to orientate bottles from the vibration feeder and when needed fill up the conveyer, which transports the bottles to the next machine.

Some of the technical data:
total wattage600 W
control systemSiemens LOGO
inputs and outputs16/12

Wire dicing and straightening machine DRD-8

Manufactured for Komfi Litomyšl a.s.

Single-purpose machine designed for dicing and straightening wires ø2-8mm. The machine was upgraded with another part which manages shaping and manipulation of the wire.

Some of the technical data:
total wattage12 kW
control systemSiemens S7-200 CPU226
vizualizatiónSiemens OP7
inputs and outputs56/48
servo controlLenze EVS 9325EP
axis driveLenze synchronic servo-engine 6,4kW
communicationRS485

Capacitor leads modification

Manufactured for Komfi s.r.o.

Single-purpose machine designed for modification of capacitor leads. Capacitors with axial wire leads are moved from the stack with the stepping engine into the machine, where the length of leads is modified. After that, the spaghetti insulation is put on the leads.

Some of the technical data:
total wattage150 W
control systemSiemens S7-200 CPU224
vizualizationSiemens TD200
inputs and outputs10/8
axis drivestepping engines

Spring winding machine

Manufactured for Komfi Litomyšl a.s.

Single-purpose machine designed for winding of double springs made of ø6-12mm wire. Basic components of the machine are one driven rotary axis and pneumatic elements.

Some of the technical data:
total wattage10 kW
control systemSiemens S7-200 CPU226
vizualizationSiemens OP7
inputs and outputs24/16
servo controlRexroth DKC01.3.-200-7-FW
axis driveRexroth synchronic servo-engine 10kW
communicationRS485

Razor blades completation

Manufactured for Czech Blades s.r.o.

Single-purpose machine, which is designed to stamp an aluminium belt on one side of the razor blade and the fill the blades into boxes. Basic components of the machine are three driven axis and 12 pneumatic valves.

Some of the technical data:
total wattage10 kW
control systemSiemens S7-200 CPU226
vizualizationSiemens OP7
inputs and outputs56/48
servor controlsBerger Lahr TLC432F
axis driveBerger Lahr synchronic servo-engine 0,6kW
communicationRS485


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